Weather improving--making plans to resume turning: Music box-discussion and plans

Hi Everyone,

Welcome Back!!

Well, we've had a long cold winter here but according to the weather report, it's going into the 30s next week and with any luck it will stay there. So time to make hay while the sun still shines.

Here's the story behind this next project:

Our first project for the year will be a music box for some young cousins of mine who are having their first baby next month. I'm going to follow some music box plans along with some box plans that were recently posted on Woodturning Online and you can see both plans at:

Music box plans by Sy Plonsky: http://www.woodturningonline.com/Turning/Turning_content/Music-Box.pdf

Small box plans by Pam Reilly at: http://www.woodturner.org/community/youth/projects/Box.pdf

I'm going to use the music box plans to plan out the construction of the box and the placement of the music mechanism but turn it to resemble the small box produced by Pam Reilly.

Plans
The box that Pam made looks like it was turned out of a block of pure white holly. It's a really lovely looking box and the finial just sets of the color beautifully. The down side is that I don't have any holly and I'm not sure where I could get a kiln dried block of it (this is necessary to get this project completed in time for the birth of the baby). So I'm going to use a portion of a block of kiln-dried basswood instead:

As for the music box mechanism, I'm going to use an 18-note mechanism from Music Box Attic-they have Teddy Bear's Picnic, a personal favorite of mine. Here is their website: http://www.musicboxattic.com/18notebuy.html#.Uvu3teCLqeE.

And the finial on the top will be made out of a pen blank that I have. It's a lovely reddish-purplish-brown and should look nice. I'm also going to try to include a pexiglass interior lid to keep dust off the mechanism while allowing folks to be able to view the mechanism as it plays.

So we have a challenging project ahead. Stay tuned and keep your fingers crossed that the weather holds up through the completion of the project.

Stay tuned,
VW

It's 42 degrees and I'm back in the wood shop! Bookcase for Jim/discussion and plans

Hi Everyone,

Well, Mother Nature has finally decided to give us a break by letting the weather warm up a bit. It was 42 degrees outside this afternoon, everything is melting, and so it's time to get back to work again. Thank heavens--I was developing wood working withdrawal.

Here's the first posting for this year: a bookcase for my husband. Here's the story behind this:

Discussion
Jim teaches at a local community college and like all academic folks, he has tons of books, papers, files, assorted electronic stuff, and two orange cats who love to get into everything. I made a large desk last year for my mother in law, which Jim has inherited, that he had a lot of his stuff stacked on. That still left about 4 stacks of books in various spots on the floor. Since disorder makes Jim crazy (he's an engineer-that should tell you something) I volunteered to make him a large bookcase for all of this stuff.

Plans
I decided to use one of Ana White's plans from her website at www.ana-white.com. The plans I used are the Kentwood Bookcase plans and you can download a free set of plans at http://ana-white.com/2012/03/plans/kentwood-bookshelf. The only change I made was to make mine a foot taller or 6 ft high.

Here are some photos and a lot of complaining:

I began the project yesterday and it was really cold here. That along with arthritic hands and having to wear a big heavy coat in the shop made working on the project really uncomfortable. I was really looking forward to making something in the shop after so many weeks of freezing weather. Ok, I've whined enough.

The project utilizes a Kreg Jig and I had one from several years ago. I made a small cabinet with it and put it away and promptly forgot about it and I was happy I could actually use it for something useful. This really speeds up the project. Here is the jig and I was about to drill a series of holes in one of the sides. I used regular ol' pine boards for this and I followed Ana's plans exactly:

Here is the trim on one end of one of the sides:

And here is a completed side. Unfortunately the plans call for 2x2s which are really crappy wood. The next time I make something that calls for 2x2s I'll just make my own:

Here are some 2x2s that I made myself. Much better quality:

Anyway, if you look at the plans you'll see the steps I took. Here is a photo of the completed bookcase in my living room. It was too cold to assemble it outside:

I planned to add a back to the bookcase out of tongue and groove pine but I went over budget a bit so I settled for some brackets at the corners to stiffen the piece. You can also see the cat inspection being done:

 Here's a better picture:

Here's a closeup:

And here it is full of junk:

As it's too cold for a finish to dry, the rest of the finishing process will have to wait until the temperature outside goes over 55 degrees and that will be just about at the end of the semester. I'll also remove the brackets and add a solid back to the piece at that time.

Ok that's it. If the weather holds for a couple of days, I'll go down and finish that bowl I was making out of red cedar late last year so stay tuned.

Happy New Years and here we go again!

VW

Happy New Year!

Hi Everyone,

I just wanted to wish all of you out there a very wonderful and happy New Year.  As the workshop is closed right now due to extreme cold (even the wood is frozen!) weather, check back later in January and join me in the wood shop and we'll take on more projects and ideas together.

See you soon and Best Always,
VW

Holiday Notes and Frozen Work Shop

Hi Everyone,

Well first of all, I hope you all are having a terrific holiday season. We certainly did and I got a ash wood plank (future serving bowls), a 3/8" Robert Sorby bowl gouge, and a set of 100mm jaws for the Nova chuck. Oh, can hardly wait to get down to the wood shop.

And speaking of the wood shop--we've had days and days of sub freezing temperatures and everything in there is frozen. As most of my equipment is belt-driven I'm afraid if I go down there and turn one something a belt will snap and I'll be up the creek as far as work goes so I'm not going to be doing any wood working anytime soon. But I will be organizing the shop and sharpening everything and getting ready for warmer days.

I'll post the results of the shop reorganization in a couple of days.

Best and Happy Holidays,

VW

Still cold and a little work in the shop

Hi Everyone,

Well, it has been really cold here of late--lots of 0 and below temperatures and that has made working in the shop impossible. As it's a balmy 16 degrees outside right now I decided to go down to the shop and do about 20 minutes of work on two projects that need to be finished and mailed this week for Christmas.

The first is the dip and veggie bowl that I made out of laminated pine earlier this fall. I decided to enlarge the center section so as to fit a larger ceramic bowl. Here is the photo:

The second project was a maple platter I made earlier this summer ( I didn't post this one on the blog). It needed to be sanded and it also needs a finish applied so I went down and sanded the center of it:

And now for some bad news-I've aggravated an old knee injury so I'm in considerable pain and can hardly walk. I guess this is a good time to stop work, clean out the shop and do some equipment maintenance and tool sharpening that I've been putting off for a while. So these will be the last two turning projects for this year. If my knee improves I'll make the kayak paddle in a week or two. If not I'll defer it until January.

I will do another posting or two before the end of the year so stay tuned.

VW

Too Cold to Work

Hi Everyone,

Well, it's just too darn cold to work today. My shop isn't heated and it's -5 outside with a wind chill of
-25. It's actually warmer in Greenland right now. And the bad news (drum roll)-- it's supposed to be colder tomorrow.

See you all next week.

VW

Natural edge bowl out of western red cedar and an owie

Hi Everyone,
Well, we've finally got some snow yesterday and today and it's high time we did! The prospect of a brown Christmas absolutely fills me with dread:

Let's hope we get more.

And bad news: Bob the Shop Squirrel seems to have disappeared. As he was with me for about 3 years, I suspect he has, well, lets just say he's moved on to greener pastures...

Now for the project

A friend of mine in Northfield brought me a large section of a tree trunk with the request that a bowl be made out of it and Critter and I split the log last month in preparation. The log in question was supposed to be box elder but a test bowl last week revealed it to actually be wester red cedar. Never fear! We can make a bowl out of this too! Onward and forward.

Here's are the photos to date:

Here is a photo of the section of the tree trunk. In looking at this section of wood, I decided to try to make a natural edge bowl. Even though the bark was removed, the sap wood on the tree is intact  and could be preserved through out the turning. Doing this is a matter of orienting the shape of the bowl correctly. This rough cut surface is going to be the bottom of the bowl and the rounded underside will be the top of the bowl:

And so I cut out a turning blank out of this section and on the bandsaw and mounted the blank on the lathe.  Here you can see it mounted between centers and the bottom of the bowl beginning to take on a round shape:

As I was turning, the roughness of the underside of the bowl began to be removed with the exception of a large chunked out area:

Here you can see it more clearly:

And so I began to remove and re-shape the bottom of the bowl in the hope of cutting away enough wood to remove that area but no so much as to make the bowl appreciably smaller than it is:

As I was turning I decided to flatten the bottom and create a foot. This made reshaping the bottom easier and visually the results will look fine:

After about 10 minutes of turning I had the bottom shaped and the big chunk removed. This resulted in a narrow foot but it is stable enough so I'm going to proceed with the bowl. And you can see that the sapwood area has been preserved and is easily visible:

This is the outside of the log without it's bark. You can see that the surface is irregular and as I'm going to try to preserve the sapwood of the tree this irregular shape will result in an irregularly shaped rim:

Time to hollow out the bowl. I always cut from the center and towards the rim and that's what I'm doing here:

This is the blank about 10 minutes later. You can see how the walls of the bowl are not the same thickness at the point. That will lessen as I hollow out the bowl:

Here is the bowl about an hour later. There is a lot of cross grain tearing inside of the bowl that will have to be dealt with:

Side photo. The sapwood layer is intact all the way around the bowl:

And while I was working with the bowl on the lathe my hand brushed up against one of the pointed ends of the rim and you can see the results-Owww!

And here are several more photos of the bowl from different angles. Looks different than the usual round bowl:

Ok, the inside of the bowl will need a lot of attention in the form of sanding and smoothing it. I'm confident it can be finished satisfactorily and I'll use a food safe varnish for the finish to protect it.

I'll send photos of the finished bowl in a couple of days.

Time for a bandaid,
VW